Spin Technology


Background

The related subjects of stalling and spinning have received the continuous attention of aircraft designers throughout the history of manned flight. High-performance military aircraft must be capable of extended flight at high angles of attack near or beyond stall during strenuous maneuvers without unintentional loss of control or unrecoverable spins. Commercial civil transports, business jets, and general aviation aircraft must exhibit a high degree of stability and controllability for the low-speed, near-stall conditions associated with landing and takeoff. In addition, both military and civil aircraft must display satisfactory recovery characteristics from inadvertent stalled conditions, with no tendency to enter unrecoverable poststall conditions such as an unrecoverable deep stall. General aviation aircraft in the light, personal-owner category must display benign, easily controlled motions during stall maneuvers, with no tendency to enter dangerous inadvertent spins, particularly at low altitudes with insufficient height for recovery.

Stalls and spins involve complicated balances between the aerodynamic and inertial forces and moments acting on the vehicle. Unfortunately, the complexities of separated aerodynamic flows and the high dependence of poststall aerodynamics on details of aircraft configurations result in a formidable design problem. The prediction of spin and spin-recovery characteristics has been especially difficult during aircraft development programs, and designers have been challenged since the first recorded spin and spin recovery occurred in 1912 when Lieutenant Porte of the British Royal Navy intentionally spun and recovered his Avro biplane.

 

ketch of position of aircraft while descending
in relatively steep, developed spin to left.

 

The principal motions of stalling and spinning involve four distinct phases of flight: the approach to stall, the stall and incipient spin, the developed spin, and spin recovery. During the approach to stall, as airspeed is reduced and angle of attack is increased, some aircraft may exhibit large-amplitude rolling or pitching motions, wing-dropping tendencies, unconventional or ineffective responses to control inputs, or longitudinal or directional instabilities. If the motions occur in a rapid and disorienting matter, the pilot may inadvertently lose control of the aircraft and enter the incipient-spin phase. The incipient spin may also be entered intentionally by the pilot through applications of rudder-elevator-aileron controls. In the incipient-spin phase, the flight path of the aircraft changes from horizontal to nearly vertical, the angle of attack increases beyond the value at stall, and the rate of rotation increases from zero to the rate exhibited in the fully developed spin. If the loss of altitude is to be kept to a minimum, the pilot must quickly recognize the out-of-control situation and apply corrective controls. If the pilot delays the inputs or applies the wrong control combinations, the aircraft may enter the developed-spin phase.

In the developed-spin phase, the attitude, angles, and motions of the aircraft tend to be repeatable from turn to turn, and the flight path is approximately vertical. The spinning motion is sustained by a balance of the aerodynamic and inertial moments acting on the aircraft. The spin consists of a spinning motion about the airplane center of gravity plus translatory motion of the center of gravity; however, the motion is primarily rotary. The developed spin can be very smooth and steady, or it may be quite oscillatory, violent, and disorienting to the pilot. In addition, the spin may be relatively steep, characterized by a nose-down attitude, an angle of attack ranging from slightly above the stall angle of attack to about 30∞, and a relatively large spin radius (distance of the center of gravity of the aircraft from the spin axis). The developed spin may also be fast and “flat,” with a relatively horizontal fuselage attitude, an angle of attack approaching 90∞, and the spin axis passing almost vertically through the center of gravity of the aircraft with a spin radius of near zero.

Spin recovery is accomplished by upsetting the balance of aerodynamic and inertial moments acting on the aircraft by movement of the aerodynamic control surfaces. The specific control inputs required for satisfactory spin recovery for a particular aircraft depend on certain critical aircraft mass and aerodynamic properties, and the most effective control sequence varies for different types of airplanes (for example, fighters and personal-owner aircraft). Recoveries from steep spins tend to be less difficult because the aircraft aerodynamic controls retain a limited degree of effectiveness slightly beyond the stall. However, recovery from a flat spin is normally extremely difficult because the aircraft controls are ineffective at such high angles of attack.

Because unrecoverable spins may be encountered during initial aircraft stall/spin flight tests, spin test aircraft are commonly equipped with emergency spin-recovery parachute systems, which can be deployed to terminate the spinning motion and reduce the aircraft angle of attack to below stall conditions. The parachute is then jettisoned by the pilot and conventional flight resumed.

Unfortunately, when inadvertent loss of control and spin entry occur at low altitudes, the pilot may not have enough altitude to terminate the poststall motions and complete the near-vertical recovery maneuver before impacting the ground. Sadly, this scenario occurs frequently in fatal civil aircraft accidents for personal-owner aircraft that are piloted by relatively inexperienced individuals, with minimum exposure to out-of-control maneuvers and spins.

From a technical perspective, stalls and spins are very complicated because of a single factor— aerodynamics. The aerodynamic characteristics of most aircraft configurations become extremely nonlinear and ill behaved at angles of attack beyond stall. Thus, the prediction and analysis of stall/spin behavior have not been amenable to theoretical methods. After decades of experience and national leadership in the area of stall/spin technology, researchers at the Langley Research Center have evolved a series of dynamically scaled model test techniques to provide the information required for the prediction of airplane spin and spin-recovery characteristics. Historically, the quality of correlation of results from dynamic model tests with full-scale aircraft results has been extremely good for military aircraft that employ wings with relatively sharp leading edges (which are relatively insensitive to Reynolds number effects at high angles of attack), swept wings, and/or fuselage heavy loadings. For these configurations, isolated problems have arisen when fuselage cross-sectional shapes have shown Reynolds number effects. Langley has developed artificial model modifications to correct for many of these effects for military aircraft models.

Unfortunately, the quality of correlation between dynamically scaled free-flight models and full-scale personal-owner general aviation aircraft has frequently been poor. For these configurations, the relatively low Reynolds numbers involved in model tests can sometimes produce erroneous predictions. The fundamental aerodynamic problem is that the relatively large radius of the wing leading edges and the high-lift airfoils used for general aviation aircraft tend to be extremely sensitive to Reynolds number. In particular, the wing of a subscale model at low Reynolds number will generally not produce as much lift at high angles of attack, and it will also stall at a lower angle of attack. Many times, this effect results in the model predicting a more docile, steeper spin than that exhibited by the full-scale aircraft. Without corrections for this Reynolds number phenomenon, the designer may be surprised by a full-scale aircraft with unsatisfactory characteristics that were not adequately predicted by model tests. In summary, spin and spin-recovery predictions for personal-owner aircraft based on model tests should be approached with caution.

Langley Research and Development Activities

NACA researchers at Langley conducted some of the earliest studies of aircraft stalling behavior with a Curtiss JN4H Jenny in 1919. In the 1930s, the pioneering efforts of Fred E. Weick of Langley were directed toward providing a safe, easy-to-fly design that would be free of the dangers associated with stalling and spinning. Weick and his associates developed the highly successful W-1A experimental airplane, which exhibited radically improved stalling characteristics compared with other aircraft of the day. Weick later designed the famous Ercoupe aircraft, which utilized limited elevator travel, two-control operation, a nose-down inclination to the thrust axis, and a carefully tailored wing stall progression in such a manner that the entire wing could not be stalled. The configuration is still in existence today as a popular antique, and an Ercoupe has never had a spin accident.

World War II, and the national focus on military aircraft, virtually eliminated all NACA research on stall/spin characteristics of personal-owner type aircraft. Essentially all NACA resources were devoted to providing support to high-priority military aircraft development programs, and Langley’s facilities, such as the Langley Vertical Spin Tunnel, were busily engaged in military studies. Hundreds of military aircraft configurations were tested in the specialized facilities at Langley; although the focus was not on civil research, the potential for future applications to civil aircraft of the data generated in the military studies was recognized. After World War II, the large influx of surplus aircraft into the personal-owner marketplace resulted in an alarming number of stall/spin accidents, largely because of the inexperience of new pilots, the high wing loadings of the aircraft, and aggravated roll instability at the stall due to power effects on high-lift systems. In this period, stall/spin accidents accounted for over 48 percent of all fatal accidents. Interest in improving the abysmal safety record inspired new research efforts within NACA, with a particular emphasis on stalling behavior and leading-edge devices. In addition, researchers involved in spin recovery research attempted to summarize and collate the vast amount of data generated during the war years in an attempt to provide design guidelines for light aircraft. During the late 1950s, however, the pace of research related to general aviation in NACA slowed to the extent that no new breakthroughs were forthcoming in the area of stall/spin technology. In fact, research was virtually nonexistent, and communications with industry and its needs were extremely limited. The situation was further aggravated by the fact that in the postwar years, military aircraft configurations became markedly different from general aviation configurations (for example, wing airfoils, wing sweep, and mass loadings); thereby, any meaningful transfer of military stall/spin research results to the civil sector was prevented.

 

Piper PA-30 Twin Comanche aircraft mounted in Langley 30- by 60-Foot
(Full-Scale) Tunnel for investigation of power-on stall characteristics.

 

Research activities picked up again in the early 1960s with a series of landmark flight studies of the handling qualities of representative single- and twin-engine general aviation aircraft by the Dryden Flight Research Center. The flight investigations identified poor stalling behavior for several of the aircraft tested; this stimulated follow-on wind-tunnel studies of a series of twin-engine full-scale aircraft in the Langley 30- by 60-Foot (Full-Scale) Tunnel. Lead Langley researchers for these studies included Marvin P. Fink, Delma C. Freeman, Jr., and James P. Shivers. Some of the twin-engine aircraft had been found to exhibit abrupt wing-drop tendencies at stall in flight. The tunnel tests showed that this unsatisfactory behavior was caused by asymmetric local upwash caused by the conventional mode of propeller rotation (clockwise viewed from the rear). When the propellers were used in opposite modes (both rotating down at the wingtip), the asymmetric stall was alleviated. In addition to providing designers with key information, these studies helped to provide a foothold for general aviation research in the NASA aeronautics program.

 

James Bowman, Jr., James Patton, Jr., and Sanger Burk with low-wing spin
research aircraft along with radio-controlled model, and spin-tunnel model of configuration.

 

The most progressive era of NASA stall/spin research for general aviation configurations was conceived and initiated by James S. Bowman, Jr., James M. Patton, Jr., and Sanger M. Burk at Langley in 1972. Together they conceived, planned, and implemented a research program that was subsequently augmented with numerous associates at the Langley and Ames Research Centers. Initially, the program focused on the validation and interpretation of design guidelines for spin recovery, but a rapidly growing research program quickly expanded the scope of activities. Also, lines of communication with the general aviation industry were established, and a mutual trust was cultivated that permitted practical research to be conducted despite a liability-sensitive environment. In 1976, a workshop was held at Langley to discuss and focus the NASA efforts as recommended by industry, academia, and other government agencies. Several NASA advisory committees and the General Aviation Manufacturers Association (GAMA) advocated for more NASA funding for the area. In response, the resources were augmented, and for the next 6 years a concentrated effort was conducted at Langley with support from Ames and academia. Over 100 technical papers were subsequently published by NASA and its contractors and grantees to document the results of the program, and a major workshop was held at Langley in 1980 to disseminate the results to the industry. The data transmitted included advancements in the area of aerodynamics at high angles of attack, factors affecting the spin and spin recovery, stall/spin prevention concepts, model/flight test procedures, emergency spin-recovery systems, and analytical techniques.

In the early 1980s, the emphasis on other NASA priorities and competition for limited resources necessarily curtailed the research program. NASA funding for general aviation stall/spin research was sharply reduced, and the research activities were reduced accordingly. Nonetheless, cooperative research with industry has continued to the current day and has resulted in progress in several areas, especially for advanced unconventional designs and the design of inherently spin resistant wings.

Langley 20-Foot Vertical Spin Tunnel

Following the initial operations of a 15-foot-diameter spin tunnel that became operational in 1935, Langley designed and developed the Langley 20-Foot Vertical Spin Tunnel and initiated operations in 1941. The Langley Spin Tunnel is a closed-throat, annular return wind tunnel that operates at atmospheric conditions. A fixed-pitch fan and drive motor located above the test section are controlled by a system that permits rapid changes in fan speed, which results in rapid flow accelerations in the test section. Models used in free-spinning tests are designed and fabricated according to specific scaling relationships (relative density and Froude number) similar to some discussed in an earlier section on aeroelasticity. To study spin characteristics, the dynamically scaled free-flying models are hand launched with prerotation into the vertically rising airstream. The tunnel operator varies the tunnel speed so that the spinning model remains in equilibrium in the field of view of multiple video cameras installed around the test section. Images of the test are stored on a laser disk and later analyzed by using a computer code that is capable of calculating the six-degree-of-freedom position and attitude of a model at a sample rate of 60 Hz. The resulting motion time histories are then used for quantifying spin modes as well as calibrating spin simulations. Direct observation of the model is possible during tunnel operations via panoramic control room windows. The spin-recovery characteristics of the model are studied by using remote actuation of the model aerodynamic control surfaces. The size of emergency spin-recovery parachutes for flight test aircraft is also determined by using specialized tests of scaled parachutes attached to the model.

 

Langley 20-Foot Vertical Spin Tunnel and adjacent office building.

Cross-sectional view of Langley Vertical Spin Tunnel.

 

In addition to free-spinning tests, the facility permits the measurement of aerodynamic forces and moments during spin conditions with a unique rotary-balance apparatus. In this testing technique, the model is attached to a strain-gauge balance similar to those used for conventional wind-tunnel tests; however, in this technique the model is forced into continuous spinning motions and the balance signals are transmitted via slip rings to data reduction equipment. Data obtained with this technique are used for theoretical studies of spins, and the apparatus has also been used to provide electronically scanned pressures on models during spinning motions.

 

Typical model mounted on rotary-balance apparatus for aerodynamic measurements
during simulated spin. Airflow is vertical from bottom of picture to top.

 

The rotary-balance test technique had been used in the Langley spin tunnels during the 1930s and early 1940s; however, the pressures of free-spinning tests in the Langley tunnel during World War II precluded the use of this testing capability and the test apparatus fell into disrepair. With new resources to invigorate its program in the 1970s, Langley contracted Bihrle Applied Research, Inc., to refurbish and upgrade the testing capability. The upgrade included state-of-the-art digital data acquisition equipment and pressure measurement instrumentation. Data obtained on the rotary balance cannot be obtained in conventional static wind-tunnel testing because, during a spin, each location on the model is subjected to a different local flow angle due to the rotational kinematics of the spin. In addition, the trends of forces and moments with variations in rotation rate are generally very nonlinear for spin conditions. A new rig with significantly enhanced capabilities became operational in the tunnel in 1992.

Radio-Controlled Models

One of the thrusts of the Langley General Aviation Spin Program was to develop and evaluate a low-cost testing technique using radio-controlled models for the prediction of stall/spin characteristics. Such a technique would provide industry, and interested individuals, with a method that could be utilized in lieu of spin-tunnel tests in the design stages of aircraft development activities. As a nationally recognized expert in radio-controlled model technology, Langley technician David B. Robelen designed, fabricated, and flew several scale radio-controlled models and correlated model flight results with those obtained from spin tests of the corresponding full-scale aircraft. Robelen led the development of innovative, low-cost hobby-type instrumentation that used sensors to permit measurement of control positions, angle of attack, airspeed, angular rates, and other variables. His efforts even included the design and use (deployment and release) of emergency spin-recovery parachute systems for models. Through the use of special camera tracking equipment and recorders, relatively sophisticated data were generated in the model tests.

Emergency Spin-Recovery Parachutes

Parachutes have been commonly installed on spin test aircraft for backup in the event that an unrecoverable spin is encountered during flight tests. The challenges involved in the design and operation of parachute systems include a determination of the minimum parachute size required for satisfactory recovery, the parachute riser line length, and the design of the mechanical parachute deployment and release mechanisms. Prior to the NASA program, a generally accepted approach to system design for general aviation was not available, and numerous fatal accidents had occurred during spin tests of general aviation aircraft because of improper parachute geometry, deployment, or jettison characteristics. The parachute canopy distance for emergency spin recovery is particularly critical. If the distance from the aircraft to the parachute (riser plus suspension line length) is too short, the parachute will probably collapse in the low-energy stalled wake of the aircraft and have little effect on the spin. On the other hand, if the length is too long, the parachute will trail over to the spin axis, rotate with the aircraft, and be ineffective in terminating the spin. The range of information provided by the NASA program also included design approaches for the engineering of mechanical deployment/jettison systems under the leadership of Charles F. Bradshaw. Extensive testing by Langley researchers led by Bowman, Burk, and Robelen using spin-tunnel model tests, radio-controlled models, and full-scale aircraft tests provided critical information on the design of parachute systems. Langley test pilots used the Langley-developed parachute system to terminate unrecoverable spins 28 times on 4 different aircraft during flight tests without failure or incidents. This valuable, life-saving information on emergency spin-recovery systems was quickly transferred to the general aviation industry and further disseminated to the public at seminars and national meetings such as the annual Oshkosh Convention.

 

Impact of parachute canopy riser line length on spin recovery.

Pyrotechnically deployed spin parachute developed in Langley program.

 

Flight Tests

The final, definitive answers in any analysis of stall and spin behavior are provided only by flight tests of the full-scale aircraft. Obtaining these answers, however, involves potentially hazardous conditions, requiring careful planning, the provision of emergency spin-recovery and pilot egress systems, and careful procedural policies for success. Stall/spin flight tests have traditionally been a high-risk area for general aviation manufacturers, particularly in the area of emergency systems. The NASA program, therefore, included a concentrated effort to develop and refine flight test technology.

Four spin research airplanes shared the Langley flight test activities in the program. These aircraft resembled production aircraft, but they were extensively modified for research with special instrumentation and mass loadings. The modified research aircraft included a Grumman American AA-1 Yankee, a Beechcraft C-23 Sundowner, a Cessna 172 Skyhawk, and a Piper prototype T-Tail. Over 2,500 spins were accomplished with the aircraft, including about 8,000 spin turns. Each airplane was equipped with wing booms that supported sensors for measurements of angle of attack, angle of sideslip, and airspeed. Motion-picture cameras were mounted internally within the wing structure, coupled with innovative mirrors used to photograph wool tufts in visualizing the airflow over the wing surface. In addition to conventional telemetry data, the aircraft carried onboard instrumentation. Numerous geometric modifications were made to each aircraft to assess the effects of various components on spin-recovery characteristics. Each aircraft was equipped with a pyrotechnically deployed emergency recovery parachute system. One of the airplanes was outfitted with an innovative hydrogen-peroxide thruster system, which utilized small thrusters at the wingtips of the airplane to provide a selected level of moments about the aircraft axes. The test site for the flight studies was the NASA Wallops Flight Center, located on Virginia’s Eastern Shore. Close communication was maintained with general aviation industry flight test teams regarding the operational procedures and hardware used in the Langley effort. Industry teams visited the test site at Wallops and evaluated the overall approach to testing. Many of the program elements, such as parachute system design, have been implemented and adopted for industry use.

 

Langley’s chief test pilot, James Patton during flight test program.
Note symbols denoting successful operations of spin-recovery parachute system.

Modified AA-1 Yankee research aircraft in flight.

 

Tail Damping Power Factor

Following World War II, the immediate focus in stall/spin technology for general aviation aircraft was the developed spin and recovery from the spin. The NACA researchers who labored in the Spin Tunnel during the war years began to collate and summarize data from about 100 model tests that might be applicable to general aviation aircraft. General results obtained in spin-tunnel tests indicated that certain critical parameters dominated the spin and recovery characteristics for configurations similar to general aviation designs. These parameters included the relative density (aircraft density relative to air density), mass distribution (with extremes of fuselage heavy or wing heavy), and tail design. These data were analyzed and used to develop conservative engineering design guidelines for satisfactory spin characteristics.

The Langley data emphasized that tail design was very important and that designers should consider the tail geometry as a first-order parameter from spin and recovery perspectives. During spins, a dead-air region exists over much of the vertical tail because of the stalled wake of the horizontal tail. Therefore, to have good rudder effectiveness for spin recovery, a substantial amount of rudder area must be outside this dead-air region, either above or below it. Also, a substantial amount of fixed area should be beneath the horizontal tail to retard, or dampen, the spinning motion. These geometric properties were combined in a parameter known as the tail damping power factor (TDPF), which quantified the attributes of a specific tail design through a mathematical equation that estimated the measure of spin damping provided by the fixed area beneath the horizontal tail and the control power provided by the unshielded part of the rudder. With the passage of time, these guidelines were extrapolated and eventually evolved into a criterion for satisfactory spin recovery based solely on tail geometry; this approach provided the only existing spin design information for many years.

 

Sketches of good tail design (left) and
poor tail design (right) for spin recovery.

Some tail configurations tested on radio-controlled model of modified AA-1 aircraft.

 

Several reports of general aviation aircraft with unacceptable spinning behavior were brought to the attention of Langley researchers. These unsatisfactory aircraft had been designed with the TDPF criterion, yet they displayed dangerous characteristics. At the other extreme, several cases were reported wherein aircraft did not meet the TDPF design criteria yet they had extremely good spin characteristics. In a national atmosphere of liability issues and civil lawsuits, it was imperative that NASA analyze the situation and assess the validity of its tail-based TDPF criterion. Accordingly, the initial effort of the Langley program in the early 1970s was to determine the validity of the criterion and the effects of other configuration variables on spin and recovery.

A systematic series of studies was conducted by Langley in which the tail surfaces of a modified AA-1 Yankee aircraft were changed to produce configurations predicted to have either satisfactory or unsatisfactory behavior according to the existing TDPF criterion. Four different tail configurations were tested on spin-tunnel models, radio-controlled models, and the actual research airplane. The results of the study showed that the criterion provided good engineering practice for the design of tail features that were highly desirable for spinning. However, the extrapolation of this criterion to predict the spin-recovery characteristics for a complete, specific configuration using only a consideration of tail design could result in erroneous predictions; this was in agreement with the earlier reports of deficient predictions by the general aviation community.

From a technical perspective, this Langley investigation was a major contribution because the so-called criterion was properly examined and evaluated and designers were made aware of the many configuration features that could overpower the effects of tail configuration on spin characteristics. As discussed in the next section of this document, the effect of the wing was particularly noted to be important. The effects of power, mass loading, center-of-gravity position, and fuselage cross-sectional shape were also determined. These effects were so powerful that configurations with apparently ideal tail configurations (such as T-tail designs) could have unacceptable spin recovery. In addition to the foregoing studies of aircraft configuration effects, Langley test pilots examined the effect of control inputs and recovery procedures for each of the four full-scale research aircraft. Researchers and the test pilots participated in numerous workshops, training symposia, and formal meetings with the civil pilot community to disseminate their findings with regard to recovery procedures and the human factors involved in spinning. This exchange with private pilots has been extremely important and beneficial, especially in view of the current lack of formal requirements for spin training for pilots of general aviation aircraft.

Applications

The results of Langley’s research on spin and spin-recovery characteristics of general aviation aircraft have formed a fundamental core of knowledge that has been used throughout the industry in the general awareness and approach to designing for satisfactory behavior. By providing data, operational experiences, and critical assessments of various test techniques to general aviation manufacturers, home-built aviation enthusiasts, and private pilots, Langley’s efforts have made substantial contributions to the safety and well-being of this sector of the civil aviation community. The contributions continue to this day, including applications by industry for the latest emerging generation of advanced personal-owner aircraft.

In 1974, Langley and Piper Aircraft Corporation conducted a joint assessment of the use of radio-controlled models for stall/spin evaluation of general aviation aircraft, and in 1975 Langley and the Beech Aircraft Corporation teamed for a joint program to assess the accuracy of radio-controlled model tests for the YT-34C aircraft, which was then being used as a spin trainer by the U.S. Navy. Spin tests of the configuration had previously been made in the spin tunnel with a 1/15-scale model, and over 1,200 spins had been made with two prototype aircraft. These tests provided a large database for comparison with the radio-controlled model results. Langley’s contributions to the YT-34C program had been made earlier when spin-tunnel tests indicated that the original aircraft configuration would have a very flat, unrecoverable spin mode. This result led to YT-34C modifications prior to the first aircraft spin test. After flight and spin-tunnel tests, the final YT-34C configuration was modified to include dual ventral fins and long triangular strakes on the aft fuselage, forward of the horizontal tail. With this configuration, the YT-34C provides exceptional spin characteristics. Unfortunately, the results of the YT-34C radio-controlled model tests were viewed with concern. The model spin-recovery characteristics correlated very well with the aircraft results when the spin modes of the model and aircraft were similar. However, the radio-controlled model did not develop the same spin mode as the aircraft. Possible explanations of the differences included the potential impact of Reynolds number and other scaling issues.

 

Radio-controlled model of YT-34C aircraft used in Beech study of spin characteristics.

Beechcraft Model 77 Skipper, one of first industry applications of
radio-controlled model test technique for spin studies.

 

Despite the unsettling results of the YT-34C radio-controlled model tests, Beech included spin-tunnel and radio-controlled model tests in its development program for the Beechcraft Model 77 “Skipper” in the mid-1970s. The Skipper was a T-tail, two-place trainer used primarily for initial exposure for pilots and the acquisition of private pilot’s certificates. The aircraft also incorporated the Langley-developed GA(W)-1 airfoil for improved performance. The 1/5-scale radio-controlled model of the Skipper was the first use of an instrumented radio-controlled model in an aircraft development program by any general aviation company. Beech used instrumentation and a general approach to testing gained through its experience with the Langley-sponsored T-34 program. Two radio-controlled models used in the test program performed a total of 638 spins in the Skipper program. Beech also committed to conducting spin-tunnel tests of a 1/11-scale model in the spin tunnel. This spin-tunnel test was the first fee-paid test ever run in Langley’s spin tunnel, and the first such test conducted with general aviation personnel as participants in the tunnel test operations.

 

Researcher Charles Fremaux (left) and technicians Ronald Hermansderfer
and James Hassell conduct tests of Columbia 300 model. Note auxiliary
leading-edge flaps on wings for correction of Reynolds number effects.

 

The results of the radio-controlled model and spin-tunnel model testing for the Skipper closely matched each other, but they did not completely match the full-scale aircraft results. Specifically, the aircraft would only spin if the ailerons were held against the spin. In contrast, the spin-tunnel model would not spin with ailerons against the spin, but would always spin with ailerons with the spin. The angle of attack of the developed spin for both the radio-controlled and spin-tunnel model was about 15∞ less than that of the aircraft. Based on these results, Beech concluded that the value of dynamically scaled model tests for this class of aircraft is limited to an indication of trends and not quantitative results.

As a result of concern over potential aerodynamic Reynolds number effects, Langley made these results known to industry and provided consultation for the interpretation of model tests. As would be expected, the potential existence of Reynolds number effects for general aviation type configurations could impact the results obtained from spin-tunnel and rotary-balance tests, which are also conducted at very low values of Reynolds number. Because the source of difficulty is associated with wing aerodynamics, Langley’s staff has attempted to artificially modify the wing shape to accommodate scale effects. The success obtained by using this approach has been marginal to good.

An example of the impact of Reynolds number scaling and attempts to circumvent the problem involved a cooperative study between Langley and the Lancair Company for the Lancair Columbia 300 aircraft. In 1997, representatives from Lancair approached Langley for consultation regarding spin and spin-recovery testing of the prototype Columbia 300 aircraft. Lancair requested assistance in the determination of the emergency spin-recovery parachute required, the approach and value of dynamic model testing, and wing design for spin resistance (to be discussed in the next section). As a result of mutual interests, a cooperative experimental program was initiated to conduct spin-tunnel tests of a model of the Columbia 300 for correlation with full-scale results and to provide information on the parachute size required for satisfactory emergency recovery for the spin test aircraft. Under the direction of Charles M. Fremaux and Raymond D. Whipple, free-spin tests were initiated in the Langley 20-Foot Vertical Spin Tunnel.

Lancair had obtained spin test results for the full-scale aircraft prior to the tunnel entry, and the Langley-Lancair team could quickly correlate the results with the model data. For the baseline configuration, the developed spin for the model occurred at substantially lower angles of attack than for the full-scale aircraft; this was in general agreement with the other general aviation results previously discussed. No doubt, the cause of the poor correlation was the limitation of the aerodynamic characteristics of the model wings due to the low Reynolds number of the tunnel tests.

In an effort to simulate the higher lift capability of the full-scale aircraft wings, the Langley researchers modified the wing of the model to incorporate leading-edge flaps on the outer wing panels. With this modification, the spin mode exhibited by the model more closely approximated that of the full-scale aircraft and permitted the sizing of the emergency spin-recovery parachute to proceed with confidence.

 


 


NASA Official
Gail S. Langevin
Page Curator
Peggy Overbey
Last Updated
October 17, 2003