Flight Systems


Background

Efficient and safe flight operations within the international air transportation system continue to challenge the technological capabilities of the aerospace community. The dramatic increase in demand for air travel by the public and business sectors in the 1990s led to increased airport congestion, and the unacceptable nature of commercial and private aircraft accidents demanded even more options for improved safety, especially with most of the accidents attributed to human error. The scope of these challenges includes many of the operating problems issues discussed in previous sections, such as wind shear and runway operations during inclement weather conditions. Technological solutions to these issues require a careful integration of advanced concepts for aircraft flight systems including advanced cockpit displays, flight management concepts, avionics architecture and integration, and system health monitoring concepts.

The Langley Research Center is widely recognized for its international leadership and research contributions to advanced flight systems for commercial and general aviation aircraft. By utilizing carefully coordinated efforts including ground-based activities (such as piloted simulators and avionics laboratories) and sophisticated flight-test assessments of new technology using unique research aircraft, the Center has maintained its leading-edge perspective in this area.

In recognition of the special challenges to the relevance and implementation of new flight system technologies, Langley maintained a close partnership and working relationship with regulatory agencies such as the FAA and with industry. Emphasis in the Langley program was placed on cooperative studies with the FAA and industry partners so that the transfer of technology into aerospace applications was facilitated and encouraged. A key strategy in this process was the use of aircraft flight demonstrations of the potential improvements provided by new concepts to prove the technology in the actual environment and to increase significantly the probability that it would be introduced into production aircraft. One major outcome of this NASA, FAA, and industry relationship is the installation of an awareness and sensitivity by the Langley researcher to factors—such as cost, certification issues, and integrated system effectiveness—that might limit the extent of applications of emerging concepts. With this approach, Langley has successfully contributed critical technology that has been implemented into civil aircraft of the 1980s and 1990s.

Langley Research and Development Activities

The most significant impetus to the establishment of a formal flight systems expertise at the Langley Research Center was a national awareness of the challenges facing the rapidly growing U.S. air transportation system in the late 1960s. During that time, signs of the emerging congestion of airports, the impact of adverse weather, and the potential benefits of advanced technologies to improve the efficiency and reliability of flight operations were already apparent to leaders in Congress and to the research community. Under the leadership of John P. Reeder, George B. Graves, Jr., and others in the early 1970s, Langley researchers formulated the plans for a research program whose objectives were directed toward the improvement of air operation efficiencies around and at the Nation’s airports. The research project, known as the Terminal Configured Vehicle (TCV) Program, included research on advanced, nonstandard approach paths for noise abatement and increased runway acceptance rates, displays of traffic information in the cockpit, use of optimal fuel-efficient flight paths, data links with air traffic controllers, high-speed runway turnoffs, and optimization of air operations using the Microwave Landing System (MLS).

Reeder’s vast experience and expertise gathered in years of extensive piloting experience with a multitude of different military and civil aircraft, together with his role as Chief of Flight Research at Langley, enabled him to provide the strong technical management, advocacy, and critical outside contacts required for the initiation and success of the TCV Program. The highly successful initiation of the program, its early accomplishments, and the impact on the aeronautics community were directly related to his leadership, international recognition, and personal dedication. In 1982, the scope of the TCV Program was expanded to focus on the larger perspective of air transportation system problems, rather than individual aircraft technologies. The newly formulated program was named the Advanced Transport Operating Systems (ATOPS) Program under the management of Jeremiah F. Creedon. Over a 20-year life span, various projects sponsored by the TCV and ATOPS Program offices brought leading-edge technologies into the spotlight as potential breakthroughs and critical problem-solving mechanisms for some of the most critical issues facing the U.S. air transportation system. As a result of outstanding and sustained technical expertise, dedication, and professionalism, the highly successful efforts of Langley researchers and their technical partners provided critical contributions to U.S. civil aircraft of the 1980s and 1990s.

 

John Reeder, principal advocate and leader of Terminal Configured Vehicle (TCV) Program.

 

The technical contributions and ultimate applications of concepts and results of the TCV and ATOPS Programs were primarily directed at commercial transports. However, along with these highly acclaimed contributions, other Langley researchers contributed advanced flight system technologies that significantly advanced the state of the art for general aviation aircraft. One of the major stimuli for these contributions was the NASA Advanced General Aviation Technology Experiments (AGATE) Program, under the leadership of Bruce J. Holmes. As discussed earlier in the introduction, the extraordinary visionary perspective of Holmes on the impact of advanced technology and its ability to revitalize the faltering general aviation industry in the United States is considered one of the critical ingredients to the current health of the industry. The coalition of industry partners formed under the auspices of this remarkable program provided significant leaps in technology levels and potential applications for flight systems of advanced general aviation and business aircraft in the late 1990s. As the new millennium began, flight systems technology was being rapidly incorporated into emerging new general aviation aircraft.

Langley Boeing 737 Research Aircraft

Because the focus of the TCV Program involved tightly integrated interactions between aircraft, aircrews, and air traffic controllers, it was relatively obvious to Langley researchers that a representative transport aircraft would greatly facilitate the technology assessments, technology transfer, and acceptability of their research efforts. At the time of the inception of the program, Langley did not have an appropriate research aircraft, and after considering several candidate aircraft, the Center acquired the original prototype Boeing 737-100 aircraft for its research vehicle. The aircraft, which had first flown on April 9, 1967, had been equipped with special instrumentation for FAA certification testing, which added to its research value. After the aircraft was purchased by NASA from The Boeing Company for $2.2 million on July 26, 1973, the aircraft was modified by Boeing to NASA requirements and delivered to Langley on May 17, 1974, where its aircraft designation was NASA 515 and its initial name was the Research Support Flight System (RSFS). The first flight of the Langley RSFS occurred on June 7, 1974. Later, the name of the aircraft became the Terminal Configured Vehicle (TCV) aircraft, then the Transport Systems Research Vehicle (TSRV). Over the next 20 years, this remarkable aircraft would be involved in some of the most important leading-edge civil research ever conducted by the Langley Research Center.

During initial discussions with Boeing regarding TCV-related research, Reeder had pointed out that most of NASA’s display studies had been accomplished with only one side of the cockpit reconfigured for research; however, in commercial operations, the entire crew must work together for flight deck management. As a small team of NASA and Boeing engineers thought through this issue, they explored the requirements and approaches that might be used for both crew members to share the workload. Boeing engineers suggested that safely integrating a second cockpit into the aircraft might be feasible, and with the participation of Langley engineers led by Eugene L. Kelsey, an innovative approach was adopted. The new research aircraft was modified from its original 737 configuration to incorporate a second cockpit in the forward part of the main cabin for studies of advanced flight deck technology. The aft-flight deck was essentially a computer-controlled, auxiliary cockpit that could be used to study new concepts in a realistic, two-crew environment. The pilot and copilot stations were provided with primary flight displays and a navigation display. Initially, the aft cockpit was equipped with four monochrome cathode ray tube (CRT) displays, but the sophistication of the cockpit display technologies rapidly advanced as the aircraft contributed to research programs conducted by Langley, FAA, and industry. As a result of the versatility provided by the aft cockpit, research pilots could evaluate the effectiveness of advanced displays and controls from the aft cockpit while safety pilots monitored flight operations from the conventional forward cockpit. Many research projects conducted with the aircraft emphasized operations in instrument flight rules (IFR) conditions; therefore, the lack of visibility to the outside world did not adversely impact the research objectives. The computers that ran the experimental systems and the data instrumentation equipment were located behind the aft cockpit in the cabin area. Research stations were also provided for observers and other project participants.

The scope of research conducted by Langley with its TSRV aircraft is legendary within the accomplishments of aeronautical research at the Center. Details of the history of the aircraft, as well as the objectives and accomplishments of numerous cooperative studies conducted with the U.S. aerospace industry, the FAA, and the military are discussed in Lane Wallace’s outstanding publication, NASA SP-4216, Airborne Trailblazer. Wallace’s book covers research efforts that used the aircraft during such diverse studies as demonstrations of the U.S. MLS, effect of weather conditions on runway friction, aerodynamic flight tests of drag reduction and high-lift technology, advanced cockpit displays, wind-shear research, data link for air traffic control communications, flight management concepts, and the satellite-based global positioning system (GPS). Throughout its operational life, the primary pilots for the TSRV aircraft were Lee H. Person, Jr., and Kenneth R. Yenni. From 1974 until 1995, Person and Yenni flew the aircraft in over 20 different research projects.

 

Cutaway view of model of TSRV
aircraft showing aft cockpit layout.

NASA Boeing 737 TSRV research aircraft became operational at Langley in 1974.

 

In the mid-1990s, Langley decided to finally retire its Boeing 737 and to replace it with a more modern Boeing 757 aircraft. The Boeing 737 was formally retired from NASA service at a ceremony held in the Langley aircraft hangar on September 19, 1997, with representatives from Boeing, the FAA, and other organizations in attendance. Later that same afternoon, Langley pilots Harry A. Verstynen and Philip W. Brown flew the veteran research aircraft to Seattle, Washington, where it has been retired to the Boeing Museum of Flight.

Langley dedicated its new Boeing 757 Airborne Research Integrated Experiments System (AIRES) on November 23, 1998. NASA bought the Boeing 757-200 for $24 million in 1994 from the Eastern Airlines bankruptcy sale. The aircraft is continuing the work begun by its predecessor in state-of-the-art technologies such as electronic cockpit displays, flight management systems, and flight safety devices. The aircraft is being used to conduct research to increase aircraft safety, operating efficiency, and compatibility with future air traffic control systems. It is a vital research tool in support of the Agency’s Aviation Safety and Aviation Systems Capacity Programs.

Cockpit Displays for Commercial Transports

One of the most critical contributions of the Langley Research Center to civil aircraft has been the conception and development of advanced cockpit displays, especially the development and acceptance of flat-panel displays and the “glass cockpit.” Langley researchers conducted pioneering research that led to worldwide applications of advanced displays in vehicles ranging from large commercial transports to personal-owner general aviation aircraft.

When Congress terminated the national Supersonic Transport (SST) Program in 1971, it authorized Boeing to continue research on technology related to electronic cockpit displays and digital flight controls. When NASA approached Boeing to acquire the prototype Boeing 737, it was apparent that common interests existed in advanced electronic display technology. In the early 1970s, typical commercial aircraft had more than 100 cockpit instruments, and together with ever-increasing numbers of indicators, crossbars, and symbols they competed for cockpit space and pilot attention. From Langley’s perspective, advanced electronic displays that could process raw aircraft system and flight data into an integrated, easily understood picture of the aircraft situation, position, and progress offered the potential to significantly reduce the pilot workload and enhance guidance capabilities. A formal request to NASA from the Department of Transportation to support Boeing’s follow-on development was accepted by Langley, and agreements with the FAA were formalized to permit testing of FAA-owned display equipment. Following the acquisition of the 737 for the TCV Program, the research flight deck (aft cockpit) was designed to accommodate advanced flight displays. Using advanced CRT displays, Langley researchers first developed promising display concepts in the ground-based TSRV simulator, then proceeded to assess the more promising concepts using the actual TSRV aircraft.

Led by Reeder, a team of Langley researchers defined a program that would lead to pioneering efforts in new flight systems technologies. Initial key team members included Robert T. Taylor, Thomas M. Walsh, Samuel A. Morello, George G. Steinmetz, Charles E. Knox, and Roland L. Bowles.

 

TSRV forward cockpit display in original layout. Note electromechanical gauges and dials; control and
command panel added on glare shield to engage and transfer control to and from aft research flight deck.

Research deck (aft cockpit) of TSRV configured with CRT displays.

 

Under the leadership of Morello, initial studies of advanced displays during the 1970s centered on the impact of electronic displays on the pilot’s ability to fly complex, curved approaches to airports. During that same period, Boeing began design of its new Boeing 757 and 767 transports, including extensive cost-benefit studies of advanced technologies for potential applications to these new aircraft. In recognition of the potential benefits of advanced technologies being researched at Langley within the TCV Program, Boeing sent a contingent of its engineers to Langley, from 1974 to 1979, to work with the TCV Office and to maintain awareness of emerging technology. When the leaders of this group with “hands-on” Langley experience in the area of advanced cockpit displays returned to Boeing, they were subsequently assigned leadership positions in the emerging transport programs and were extremely influential in the decision-making processes for Boeing’s selection of advanced cockpit displays.

As Boeing and its airline customers considered the cost of ownership for CRT displays versus conventional electromechanical instruments, Langley’s TSRV aircraft provided opportunities for a significant number of airline pilots and operators to become familiar with the benefits of the advanced CRT display technology. As a result of the advocacy of certain Boeing personnel that had participated in the Langley program and the management pilots for the customer airlines that had flown in the TSRV, Boeing decided to incorporate advanced CRT technology into the cockpit of its new aircraft in 1978, and United Airlines and Eastern Airlines were among the first airlines ordering the Boeing 757 and 767 with advanced electronic flight displays. Newer Boeing versions of existing aircraft, including the Boeing 747 and 737, were also upgraded to electronic displays. The technology has also been applied to the Boeing 777. The widespread implementation of electronic displays and flight management computers in virtually all new commercial transports and business jets is indicative of the value and benefits provided by the new cockpit technology.

Langley’s unique role in the conception and transfer of advanced cockpit displays, from 1974 to 1978, is often overlooked by the aviation community; however, the intense cooperative studies undertaken by the Boeing and Langley team provided the key technical demonstrations and industrial advocacy to simulate a major advance in U.S. aviation technology.

Flight Management Systems

Associated with the fundamental and applied research conducted at Langley on glass cockpit concepts, extensive studies were also initiated on innovative new Flight Management Systems (FMSs). The objectives of these broad research studies were directed at improving the efficiency and safety of aircraft operations. The scope of research studies included takeoff and performance monitors, cockpit displays of traffic information, and efficient flight profiles.

Langley researchers Charles E. Knox, Dan D. Vicroy, and David H. Williams led an aggressive study of the potential impact of more efficient flight profiles on fuel efficiency. Emphasis during the studies was on more efficient profile descent paths because commercial jet engines operated most efficiently at high altitudes but consumed excessive fuel during the descent and approach phases prior to landing. Although the FAA had recognized and tried to improve air traffic control methods and regulations to allow pilots to descend at their discretion, the application of manual calculations and air traffic metering resulted in operations that could be further optimized. In the late 1970s, the Langley researchers teamed with Boeing to study a new four-dimensional (4-D) FMS concept. In addition to the normal three-dimensional parameters of vertical and horizontal flight paths, the 4-D concept added time as a critical parameter. The pilots of aircraft equipped with a 4-D FMS had the ability to adhere to specific guidance for vertical flight paths as well as the ability to accelerate or decelerate for a specific arrival time. In principle, the air traffic controller would specify an altitude, speed, and time to cross the metering point, and the pilot would enter these parameters into the 4-D FMS, which would then calculate the most fuel-efficient flight path to the specified metering point at the specified time.

After initial conceptual studies using the Langley TSRV piloted simulator, the concept was evaluated in the actual TSRV Boeing 737 aircraft at the Denver Stapleton Airport, Denver, Colorado. With two NASA pilots and four airline pilots providing their critiques, the research flights took place in June 1979. The results of the study showed that pilots who flew without the 4-D FMS tended to descend from cruise altitude earlier to ensure arrival at the metering point at the correct altitude airspeed; thus, flight was prolonged at the inefficient lower altitudes. The arrival times between flights with and without the FMS differed only slightly; however, when the FMS was used, the profile descent used 28-percent less fuel. Unfortunately, numerous real-world issues needed to be faced, such as the potential impact of the mixing of different aircraft using different descent paths and speed profiles. Although the 4-D FMS concept offered considerable promise, the air traffic control infrastructure was not equipped to incorporate it while maintaining safe separation of air traffic.

Despite these and other issues, continued development of less complex three-dimensional (3-D) FMS systems by Boeing and its contractors led to the Boeing 767 being the first U.S. commercial aircraft to include an FMS as standard equipment (3 years after the Langley Denver profile flight test program). Continued development of Boeing’s interest in 4-D FMS concepts led to a system modified by Smith Industries being incorporated in the advanced models of the Boeing 737, 767, and 747 aircraft. Although the pioneering efforts of Langley’s researchers in airborne 4-D FMS systems were not directly applied to aircraft of the 1990s, the TSRV assessments and demonstrations stimulated industry interest in pursuing more efficient flight profiles. Ultimately, a concept, originally developed by Heinz Erzberger of the NASA Ames Research Center, using a ground-based Center Tracon Automation System (CTAS) was selected by the FAA for installation at major airports across the United States. The CTAS system incorporated the basic principles and objectives of the 4-D FMS, but it required no airborne equipment and took other air traffic into account.

Microwave Landing System and Global Positioning System Demonstrations

Beginning in 1937, the Instrument Landing System (ILS) was implemented to provide pilots with a radio signal giving precise lateral and vertical guidance for approach and landing. The ILS broadcasted a straight, narrow signal beam that provided a glide slope angle of 3∞ for approach. The pilot’s task was to fly down the ILS beam, which was laterally centered on the runway. This system significantly improved the safety and reliability of air operations, especially in low visibility conditions. By 1949, the ILS system was the world standard for landing guidance systems. During the 1960s, however, the pressures of airport congestion and reduced noise requirements demanded that new concepts be explored to provide more operational versatility than the ILS. One of several limitations of the ILS was its lack of ability to accommodate multiple approaches to a runway, especially curved or segmented approaches that might be very desirable from a noise reduction perspective.

In 1972, the International Civil Aviation Organization (ICAO), an agency of the United Nations that oversees international civil aviation procedures and standards, began a formal selection process for a new standard for international precision and approach and landing guidance systems. ICAO solicited proposals for the new system from all its member countries. In 1973, the FAA awarded contracts to U.S. industry to evaluate two different concepts that employed a microwave frequency-based, scanning-beam principle to permit more flexible approach paths. In early 1975, a concept known as the Time Reference Scanning Beam was chosen by the FAA as the U.S. candidate for international standards. Other nations submitted different standards, including the United Kingdom, the Federal Republic of Germany, and France.

As competition for the international standards intensified, the FAA managers sought out capabilities that might make favorable impressions and impact the final ICAO selection process. Meanwhile, researchers at Langley had already begun to gather data with prototype MLS systems at the NASA Wallops Flight Facility. Langley’s objective was not to demonstrate the U.S. microwave candidate, but rather to utilize MLS signals for curved and variable approach paths as part of TCV research. Langley researchers built MLS airborne receivers for use in the Center’s de Havilland Twin Otter aircraft, and they were able to use the equipment for flight operations research. Langley researchers had also begun research on the most efficient locations for MLS antennas on aircraft using Langley anechoic chambers; as a result of these activities, Langley was positioned to contribute directly to the FAA interests.

In July 1975, Langley agreed to an FAA request that Langley demonstrate curved-path approaches and automatic landings to the ICAO decision-making group during 1976. An immense number of design and fabrication challenges faced the Langley team in preparing TCV Boeing 737 aircraft for the demonstration. By accepting the aggressive flight schedule, the Center came under a national and international spotlight. Extensive laboratory development efforts, sophisticated simulations, and flight test assessments (in early 1976) were conducted to ensure that the equipment was ready for the demonstrations.

The demonstration of the capabilities of the MLS system to the ICAO group occurred at the FAA’s National Aviation Facilities Experimental Center (NAFEC). The demonstrations consisted of two basic curved MLS approaches followed by automatic landings. The flight included observers during the demonstration process, and the dramatic capabilities and the potential beneficial impact on international air operations impressed ICAO. However, following the demonstration, intense competition from the British-sponsored MLS competitor rose to new heights; the situation became critical when a close vote by the ICAO group selected the U.S. MLS system in 1977 for an international standard. Intense lobbying by the British resulted in an international controversy that culminated in the review by the FAA Administrator agreeing to a series of international demonstrations with the aid of the TSRV Boeing 737 aircraft.

The first international demonstration of the U.S. MLS system occurred in late 1977 at Buenos Aires, Argentina, with the Langley researchers designing two descending, curved-path approaches to the airport that minimize the noise impact on the heavily populated areas under the conventional ILS approach. Fifty-six automatic approaches and landings were made, and the ICAO representatives from the Organization of American States were extremely impressed. In December 1977, the second series of demonstrations occurred at the John F. Kennedy (JFK) Airport in New York City, pitting the U.S. MLS system against the British MLS system. The TSRV flew a total of 38 automatic approaches, emphasizing curved-path approaches that could make a tremendous difference in airport safety and capacity at a congested area such as JFK. The British demonstrator aircraft, on the other hand, was not as impressive, because it did not have an autoland system or the capability to fly curved-path approaches. The last MLS demonstration flown by the TSRV was for the ICAO final-decision panel in Montreal, Canada, in April 1978, with both the British and the U.S. systems to be demonstrated on separate aircraft. Again, the TSRV demonstrated curved-path approaches and an increase in glide slope angle to over 4∞.

On April 19, 1978, the decision-making ICAO organization voted in favor of the U.S. MLS standard. Unfortunately, 20 years later, only a handful of MLS installations have now been completed. The FAA’s adoption and implementation of the MLS system took so long that new emerging technology capability provided by the GPS overtook it.

In 1983, the Reagan Administration made the U.S. satellite navigation network, which was originally developed by the DOD, available for international civil use. The system, which is based on an array of satellites, offers more capability and flexibility than any other preceding aircraft navigation system. However, to ensure the superiority of U.S. military capability, the DOD permitted “selective availability” and intentionally degraded the accuracy of the satellites for civil use. The resulting degraded accuracy was only within 100 meters (without selective availability, the GPS accuracy is normally 15 meters), which would not be precise enough for a landing system. These position errors could theoretically be corrected, but significant questions remained in the aviation community regarding the accuracy of the system for precision approaches.

In an act of serendipity, Langley researchers and the TSRV aircraft engaged in a cooperative project with industry in 1990 that had an extremely significant impact on the outlook of GPS for aircraft navigation and landing. Led by Cary R. Spitzer, the ATOPS Office aggressively pursued the emerging technology. Honeywell, Inc., proposed a cooperative evaluation of a GPS concept it had developed as a potential landing aid for returning space vehicles such as the space shuttle. Langley suggested that the cooperative effort include integrating the GPS equipment with the existing TSRV autoland system. In late 1990, the ATOPS Program demonstrated, for the first time, that a GPS-guided autoland was possible for commercial aircraft. The results of these flight tests directly answered the question of whether GPS could be used for landings. From this, the new question that then emerged was what degree of accuracy could be achieved. In 1993, Langley conducted a cooperative effort with Ashtech, Inc., and Ohio University with a more accurate Differential GPS (DGPS) receiver, which provided 3- to 5-meter accuracy. The demonstration showed that it was possible to use GPS for a precision approach, flare, and rollout.

As the Nation continued to contend with a rapidly expanding and congested national air transportation system in the 1990s, the role of Langley demonstrations of the potential benefits of MLS technology and the relative accuracies of the emerging GPS navigational system played key roles in the formulation and outlook for future systems. Currently, the FAA is developing the Wide Area Augmentation System (WAAS) Program for use in precision flight approaches. WAAS corrects for GPS signal errors caused by ionospheric disturbances, timing, and satellite orbit errors and provides vital integrity information regarding the health of each GPS satellite. Accuracy of the new system is projected to be within 3 meters.

Data Link

Because of increasing congestion in the terminal area, it became difficult to break into the growing numbers of radio transmissions between pilots and controllers. Because of the necessary rapidity of control or instructions, errors were sometimes introduced that required repetitive commands and increased pilot workload. Langley researchers led by Charles E. Knox, Charles H. Scanlon, Marvin C. Waller, David H. Williams, and David A. Hinton conducted simulator studies and flight tests to develop and assess the impact of a two-way data link system between ground controllers and pilots. In the data link concept, messages would be exchanged and displayed on CRT screens in the cockpit and at the controller station. With the aid of a satellite network, the concept could also allow pilots to communicate with controllers from remote locations. Weather information and charts in the cockpit would also be accommodated.

After Hinton and others conducted a highly successful evaluation of a two-way data link system in the early 1980s with a light twin-engine aircraft and flight and simulator studies of single-pilot IFR flight operations, Langley researchers became encouraged to apply the concept to commercial transports. At the time, a form of a data link system was already in use by the airlines to provide airline dispatchers with the capability to relay company messages, weather, and flight plan information to pilots. However, using a two-way data link as the primary communication mode for air traffic control information would be much more of a challenge. In 1990, the researchers continued development of their concept by using a combination of CRT message screen concepts together with digitized voices for more effective transmissions. Using a touch-sensitive panel that allows for rapid pilot inputs, ground-based simulator studies were conducted to mature the concept, and flight tests with the TSRV aircraft using NASA and commercial airline pilot evaluations were conducted. The results of the demonstration were impressive. Several instances of confusion occurred with conventional voice communications between the controller and pilots, and messages had to be repeated many times. The Langley experiments were the first flight tests using data link as the primary source for air traffic control communications. After the research flights were completed in May 1990, over 60 airline representatives showed up at Langley to witness the operation of the data link system. Interest in the FAA on the use of data link as a method to reduce radio frequency congestion and control workload began to peak, and it was recognized that, if the data link were combined with a GPS, the position of airplanes could be automatically sent to the controllers so that they could view all the aircraft in their control area on an oceanic scale.

Stimulated by emerging air traffic control technologies and the demonstrated value of the Langley concept, the FAA in 1993 made plans for a traffic control data link system for transoceanic flights. The airlines were especially enthusiastic about the data link capability, and Boeing included such systems in new versions of the Boeing 747 and 767, as well as the Boeing 777. Langley’s contribution of demonstrating the value of integrating information in a data-linked air traffic scenario was a critical factor in influencing the community and accomplishing the fundamental research required for the implementation of the FAA’s GPS-based Future Air Navigation Services Phase 1 (FANS-1). Boeing equipped most of its long-range aircraft in the late 1990s with FANS-1, including the Boeing 747-400 and the 777.

Landing Flare Control Laws

One of the most critical aspects of commercial aircraft operations is the efficient and timely interspersing of aircraft landings. A key factor in these operations is the ability of aircraft to land, slow down, and taxi off runways. The challenges to efficient operations increase significantly in low visibility conditions, and autoland systems face precision requirements that are extremely difficult to meet. An important element involved in autoland systems is the provision of an automatic landing flare capability, which would theoretically provide more precision and allow aircraft to turn off active runways more rapidly. Early versions of flare control laws used in transport aircraft were based on the aircraft’s altitude above the runway for initiation of the flare. Unfortunately, the effect of head winds and tail winds severely impacted the precision of the aircraft landing on the intended touchdown point.

In 1978, Boeing and Langley cooperated in a joint assessment of advanced flare control laws using the TSRV Boeing 737 aircraft. Led by Jeremiah F. Creedon (who later became the Director of Langley Research Center), Langley studies included two approaches: one based on the aircraft ground speed as measured by an inertial navigation system (INS) and the other, a flare trajectory law known as “path in space,” which aimed the aircraft toward a specific point on the runway. Flight tests of the new flare control laws indicated that touchdown dispersions were much less than those required by the FAA; this offered the potential for significant improvements in airport capacity. Some industry observers doubted that the specific approach used in the Langley studies would work—the TSRV aircraft demonstrations quickly eliminated those concerns. Boeing subsequently incorporated autoland refinements similar to the path-in-space control laws for versions of the Boeing 757, 767, 747, and 737 aircraft.

Engine Monitoring and Control System

In its continuing development of new cockpit display concepts, Langley also directed efforts toward technical approaches that might provide more efficient and effective information on the status and health of engine systems on advanced transports. Taking advantage of the research display versatility provided by emerging advanced electronic displays, Terence S. Abbott of Langley initiated research in 1987 on new concepts for engine information known as the Engine Monitoring and Control System (E-MACS).

The E-MACS was a computer-based display concept that processed and displayed engine information such as engine pressure ratio (EPR), low-pressure engine compressor speed (N1), and high-pressure engine compressor speed (N2) in an efficient manner that permitted rapid evaluation and alerts to the pilot. Abbott’s innovative approach to the integration of this information for rapid decision making included a unique arrangement of electronic vertical bar graphics to provide clear indications of the actual and commanded engine thrust levels, as well as the relative health and levels of the individual engine parameters. The E-MACS display provided an intuitive, rapid assessment of engine operations; this resulted in a dramatic increase in the number of parameters that could be monitored and absorbed by pilots in a given period of time.

Extensive ground-based simulator studies of the E-MACS concept were conducted by Abbott using NASA, airline, and Air Force pilots in 1988. Results of the evaluation were extremely impressive and demonstrated that the display concept would provide a vastly improved capability to minimize potentially dangerous pilot misinterpretations, or lack of recognition of engine faults. The pilots stated an overwhelming preference for the capabilities provided by the E-MACS format compared with standard instruments.

Flight assessments of the E-MACS concept on the TSRV Boeing 737 were conducted in 1991 with positive results. The first applications of the principles and approach used by Abbott’s concept were by ARNAV Systems, Inc., a general aviation avionics manufacturer. ARNAV built on Abbott’s pioneering efforts and made several improvements to the concept in developing its MFD 5000 Cockpit Management System in 1992.

Digital Autonomous Terminal Access Communication

In 1983, Langley researchers responsible for the development and operations of the advanced experimental research systems employed by the TSRV aircraft became aware of an innovative new approach to data system integration being developed at Boeing. Rather than using separate, dedicated connections between individual computers and data system components, the Boeing approach utilized an innovative, magnetic coupling principle in which components shared information on a single “data bus.” In this approach, a far greater number of components could be integrated into aircraft systems. If this new concept was successful, the NASA TSRV research system could be upgraded with significantly more research potential. However, the Boeing concept required much more development and a demonstration of its potential benefits.

Langley’s David C. E. Holmes obtained approval to pursue a joint effort with Boeing to demonstrate the effectiveness of the Digital Autonomous Terminal Access Communication (DATAC) concept on Langley’s Boeing 737 aircraft. During 1984, Holmes and his coworkers designed the required hardware and software interfaces to permit flight assessments of a prototype DATAC system that was designed and fabricated by Boeing. The integration process included an intensive laboratory integration and checkout effort by a cooperative Boeing-Langley team at Langley. The DATAC system was installed in the TSRV aircraft in August 1984, and flight tests of the system demonstrated problem-free operations and reliability.

Subsequent interactions between Langley researchers and advanced design engineers from Boeing regarding potential new technologies for future Boeing aircraft included discussions of the benefits of the new DATAC system. In 1985, briefings by William E. Howell, Chief of the Langley ATOPS Program, to Boeing representatives regarding the highly successful integration of the DATAC concept provided the stimulus for Boeing’s consideration to apply the concept to new aircraft. Ultimately, the fundamental DATAC architecture was incorporated into the Boeing 777. In addition, the nonprofit standards-setting organization Aeronautical Radio, Inc. (ARINC), adopted the DATAC as the basis of a new industry data bus standard for all future aircraft. The specification, ARINC 629, was instituted in 1989.

The DATAC experience is an example of numerous successful cooperative projects that utilized Langley’s unique research facilities, aircraft, and technical expertise in providing significant contributions to advanced aircraft of the 1990s. Common technical interests, the availability of a unique research aircraft, and a highly dedicated and professional effort by Langley researchers provided critical links for this significant contribution for future aircraft.

Visit of Boeing 777 to Langley Research Center

In 1996, the new Boeing 777 was honored as the greatest achievement in aerospace in America during the previous year, and The Boeing Company received the prestigious Collier Trophy. As a gesture of thanks for NASA’s technology contributions to its creation, Boeing flew the first 777 to Langley for a “thank you” visit on May 10, 1996. The aircraft and company officials participated in a formal ceremony that included speeches by officials of Boeing and NASA and a walk-through inspection by Langley employees.

 

Langley’s staff touring first Boeing 777 aircraft during a “thank you” visit to Langley in 1996.

 

Basic research performed at NASA’s four research centers contributed significantly to the precedent-setting jet’s design and commercial success. The Boeing 777 was designed for medium- to long-range passenger flights and was the largest twin-engine jet manufactured in the 1990s. Its first passenger-carrying flights were conducted by United Airlines in May 1995.

Langley-developed analytical technologies and facilities used by Boeing in the Boeing 777 development work included fundamental mathematical procedures for computer-generated airflow images, which enabled advanced computer-based aerodynamic analysis; wind-tunnel testing for flutter; knowledge of how to reduce engine and other noise for passengers and terminal-area residents; radial tire strength and durability testing at the Langley Aircraft Landing Dynamics Facility; increased use of lightweight aerospace composite structures for increased fuel efficiency and range; a digital data bus system; and a modern glass cockpit that uses computer technology to integrate information and display it on monitors in easy-to-use formats.

Cockpit Displays for General Aviation Aircraft

Since World War II, Langley has directed considerable research toward concepts that might provide general aviation pilots with improved cockpit displays for enhanced operating efficiency and increased safety. For example, extensive fundamental research has been contributed by Langley researchers on the problem of loss of orientation during flight in marginal weather conditions. Simulator and flight studies of the basic phenomena and critical parameters that cause loss of control and accidents in such scenarios were conducted in a program known as Single-Pilot IFR led by John D. Shaughnessy and Hugh P. Bergeron. Langley researchers also pioneered new and innovative approaches to displaying primary flight information for inexperienced pilots; thereby the time and cost of pilot training were reduced. An ultimate objective of this research thrust was to make flying a general aviation aircraft as simple as driving an automobile. Under the descriptive title of “Highway in the Sky,” researchers developed advanced electronic displays that literally projected a highway-type display for the pilot.

An emerging vision of Langley researchers in the early 1990s was an airspace system that would provide a point-to-point, on-demand, personal air transportation system that was competitive in cost and safety with alternative travel modes. A safe and affordable small aircraft transportation system infrastructure brings the mainstream of business, commerce, trade, tourism, health care, and education opportunities to the Nation’s small communities and rural areas. These areas will benefit from the highway-in-the-sky concept as America benefited from the Interstate Highway System. Under the sponsorship of the NASA Advanced General Aviation Transport Experiment (AGATE) Program, a national assessment of the technology was planned.

The 1996 Olympic Summer Games in Atlanta provided the backdrop for an early success story for Highway in the Sky. In partnership with the Atlanta Vertical Flight Association, Helicopter Association International, Georgia Tech Research Institute, NASA, and eight AGATE member companies developed the world’s first free-flight system for use in Atlanta. Working together under the FAA-led Operation Helistar, the team created a highway-in-the-sky capability. This system was installed in 50 aircraft, and an additional 60 units were produced at the request of the White House to meet requirements for special security forces. The system provided public and private sector aircraft with free-flight access to the restricted airspace during the Olympics. Satellite-based navigation, digital radio data link communications, and advanced flat panel display technologies were integrated to produce a communication, navigation, and surveillance system providing pilots and controllers with graphical traffic, weather, moving maps, and Olympic venue status information in real time. The effort was accomplished in less than 7 months with a joint government-industry investment of less than $2 million. The commercial cargo operators using the system in Atlanta estimated that over $20 million was generated in revenues that would have been lost without the Helistar technologies. The Atlanta Olympics project set the stage and accelerated the pace for modernization of the Nation’s emerging air traffic management free-flight system.

Weather Displays

In 1998, as part of a new NASA aviation safety initiative, Langley personnel studied the compelling need to provide real-time graphical weather information in the cockpit. Weather-related accidents typically comprise 33 percent of the commercial air carrier accidents and 27 percent of the general aviation accidents, and more detailed data for the pilot would significantly reduce such accidents. A concept known as the Aviation Weather Information (AWIN) system for commercial airliners and general aviation aircraft was formulated to provide weather information in the cockpit. Langley solicited U.S. companies to submit proposals for research, development, prototyping, and implementation of AWIN systems and components. Industry teams submitted more than 40 proposals in three weather information categories: a national and worldwide system, a general aviation system, and topical areas or specific components.

Langley initiated nine cooperative efforts with industry teams in which NASA and the industry participants shared in funding the proposed research. Collectively, these teams included over 40 different industry, university, and government organizations. At the beginning of the new millennium, a team led by Honeywell was developing a national and worldwide Weather Information Network (WINN) including strategic and tactical airborne displays, airborne and ground-based servers, and multiple providers of weather products and data link services. A prototype of this system was installed on a business jet and demonstrated to airlines during the summer of 1999. The Boeing Company is leading an “Aviation Weather Information (AWIN)” implementation team that is using both a Federal Express Boeing MD-11 and an Air Force C-135C transport to evaluate a complete weather information system with weather sources, terrestrial networks, and ground-to-air satellite communications. The graphic display of current and advanced weather products to the flight crew is being evaluated during normal transport operations.

Weather information systems for general aviation are being developed by teams led by ARNAV Systems and AlliedSignal (now Honeywell). During 1999, the ARNAV team conducted in-flight evaluations of four advanced weather products being developed by the National Center for Atmospheric Research (NCAR). Additionally, the ARNAV team initiated evaluation of electronic reporting of humidity, temperature, and icing conditions from short haul aircraft being operated by Federal Express. The AlliedSignal team is developing an affordable, open architecture Flight Information Services (FIS) system for general aviation. Another team led by AlliedSignal has developed a prototype low-cost sensor package for in-flight measurement and transmission of automated weather observations from small airplanes that must fly “down in the weather.” In July 1999, both ARNAV and AlliedSignal were selected by the FAA to implement nationwide weather-in-the-cockpit information systems. Both systems utilize technologies that were developed with support from the NASA AGATE Program and the AWIN Project.

During 1999, Rockwell Science Center completed a prototype of a web-based system to improve general aviation preflight weather briefing and enroute situation awareness. Text and graphical weather information sources are integrated, and information is filtered, to display to the user only that which is route or time relevant (based on mission, equipment, flight rules, and pilot risk threshold). Rockwell Science Center is also developing a system that will integrate onboard, in situ, radar information with up-linked ground radar information. Honeywell Technology Center has developed a prototype route optimization tool that integrates both weather data and perception of weather hazards. The NCAR leads a team undertaking the development and phased evaluation of an operational weather hazard dissemination system for aviation operations in oceanic and remote areas. The intent is to provide a timely summary of potential weather hazards to airline dispatch centers, air traffic control centers, and flight crews of en route aircraft. Information transmission systems are currently being verified prior to initiation of tests on transports flying across the South Pacific.

Results of these cooperative efforts will be commercialized by industry and will be used by NASA as the basis for development of enhancements to improve the coverage, affordability, and ease of use of weather information systems. Widespread applications of this technology are expected to occur in the early twenty-first century.

General Aviation Cockpit Technologies

Since early 1998, a Beech Bonanza F33C owned and modified by Raytheon Aircraft has been serving as an “integration platform” test bed for validation experiments of new technologies being developed by the AGATE Team. The experiments have resulted in the first successful combination of a number of breakthrough technologies on a single aircraft. Flight systems technology developments have included graphical, integrated, intuitive pilot displays and advanced avionics system architecture for revolutionizing general aviation cockpit information retrieval, processing, and display. Flight-path guidance information displayed through flat panel displays in the cockpit provides a highway-in-the-sky presentation developed from a NASA concept that gives an intuitive three-dimensional (3-D) presentation of the flight path and replaces the conventional cockpit displays. Integrated graphical weather, terrain, and traffic data provide simplified situational awareness. The information rich environment created by these technologies allows the pilot to focus on critical decision-making information rather than on reducing data, which results in a significant impact on safety, reliability, and ease of use.

 

Cirrus SR20 and Lancair Columbia 300 advanced general
aviation aircraft on display at Langley during a visit in 1999.

 

The first two advanced general aviation aircraft to make extensive use of the new Langley-inspired technology paid a courtesy visit to the Center on February 11, 1999. The Cirrus SR20, built by Cirrus Design Corporation, Duluth, Minnesota, and the Lancair Columbia 300, built by Lancair International, Inc., Redmond Bend, Oregon, both received flight certification in the fall of 1998. These pioneering four-to-six-seat airplanes incorporate technologies that contribute to ease of operation through single-lever power control—a concept that greatly simplifies the integrated control of the engine and propeller—and multifunction display of satellite navigation and airport information. The display technology also handles graphical display of real-time weather, terrain, and digital air-to-ground communications.

Applications

The flight systems area has proven to be one of the most difficult to penetrate with new technology. The obstacles to the implementation of new concepts are precipitated by the fact that any new concepts must not only be cost-effective but also seamlessly integrated into a complex air transportation system that demands acceptance and enthusiastic endorsement from pilots, air traffic controllers, airport operators, and the general public. For example, innovative approaches to improve en route and approach and landing flight operations must be compatible with existing and near-term infrastructure, and there must be agreement between pilots and air traffic controllers over roles and responsibilities for decision-making options. Because of these critical interactions, and factors that transcend technology, many of the promising results of Langley research in-flight systems have been slow to be implemented in current civil aircraft. Nonetheless, the national air transportation system has benefited tremendously from Langley’s contributions to airborne wind-shear detection systems, advanced cockpit displays, avionics standards, and demonstrations of the potential improvements provided by new technologies.

 


 


NASA Official
Gail S. Langevin
Page Curator
Peggy Overbey
Last Updated
October 17, 2003