Deep-Stall Avoidance


Background

As aircraft configurations continued to advance into the 1950s, designers began to recognize the potential advantages of “T-tail” configurations, wherein the horizontal tail was moved to the top of the vertical tail for enhanced efficiency and reduced weight. By arranging the vertical and horizontal tails in a T, designers could locate the horizontal tail in a relatively benign flow field. In this location, the flow downwash from the wing would not reduce the stabilizing effects of the horizontal tail at the relatively low angles of attack associated with cruise conditions. This advantage was also obtained during the landing approach, when the downwash effects became even stronger because of the deflected wing trailing-edge flaps. In addition to placing the horizontal tail in a region of less downwash, the T-tail position provides more tail length (with a swept vertical tail); thereby less tail area is used for the required tail contribution to stability. Also, the endplating effect on the vertical tail makes the vertical tail more effective and permits a reduction in vertical fin size. As a result of the increased efficiency of the horizontal and vertical tails, the surface areas could be reduced relative to a tail size for the conventional low-tail configuration and thereby result in a significant weight savings.

 

Wake flow patterns before and after entry into deep-stall
condition. Note impingement of low-energy stalled wake
on horizontal tail in poststall, deep-stall situation.

A British aircraft BAC 111, similar to this, experienced a fatal deep-stall accident.

 

In the early 1960s, four new T-tail jet transports (the de Havilland Trident, the Boeing 727, the BAC 111, and the McDonnell Douglas DC-9) emerged within the highly competitive transport market. These aircraft shared many common configuration features in addition to the T-tail arrangement: aft-fuselage-mounted engines and all-moving (variable-incidence) horizontal tails, for instance. In Britain, the de Havilland Aircraft Company, Ltd. (who later merged with Hawker Siddeley Aviation, Ltd.), developed the Trident transport, which first flew on January 9, 1962. In the United States, Boeing brought forth its new model, the 727, which first flew on February 9, 1963. The BAC 111 first flew later that year on August 20, 1963. The Douglas DC-9 provided additional competition with a first flight that occurred a few years later, in February 1965.

The BAC 111 suffered a major setback during early flight testing of the prototype on October 22, 1963; the aircraft was destroyed and crew members lost their lives in a fatal accident during tests to evaluate the stall characteristics of the configuration. The accident investigation board conducted an exhaustive investigation of the aerodynamic, stability, and control characteristics of the BAC 111 and concluded that the cause of the accident was an unrecoverable deep-stall phenomenon, which was precipitated by the geometric and aerodynamic characteristics of the configuration. In particular, wind-tunnel tests indicated that at high angles of attack near and above those associated with wing stall, the low-energy wakes of the stalled wing and fuselage-mounted engine nacelles impinged on the horizontal tail and significantly reduced its stabilizing effect. Also, the low-energy wakes severely reduced the effectiveness of the horizontal tail as a longitudinal control. These characteristics manifest themselves as an insidious poststall condition in which the angle of attack of the aircraft would increase to very large values (in excess of 40∞) in response to the loss of stability, and the pilot would be unable to recover from the condition because of the loss of horizontal tail control effectiveness. During this entire sequence, the attitude of the aircraft fuselage would vary over a relatively small angular range, and the uncontrollable aircraft would descend steeply in an almost horizontal, wings-level attitude with a high rate of descent to an unsurvivable crash.

The BAC 111 design was subsequently modified to incorporate a stick pusher, modified leading-edge camber, and powered elevator controls to prevent the aircraft from entering high-angle-of-attack conditions. As news of the BAC 111 accident and its causal factor spread throughout the technical community, other design teams raced to examine the characteristics of their own T-tail aircraft. For example, Douglas immediately returned to the wind tunnel and conducted additional testing for the DC-9, which had not entered flight testing. Douglas had followed conventional wisdom regarding preliminary assessments of stall characteristics of conventional configurations during the DC-9 development program. The transport industry approach to wind-tunnel testing did not include high-angle-of-attack testing much beyond stall, and few studies of very-high-angle-of-attack characteristics had been conducted. However, when Douglas engineers examined the newly acquired high-angle-of-attack data, they found that the baseline DC-9 configuration would exhibit locked-in deep-stall characteristics similar to those exhibited by the baseline BAC 111. Following in-depth analysis of the aerodynamic data, Douglas designed an under-wing leading-edge fence (which they named a “vortillon” which is short for vortex generating pylon) that provided additional flow energy at the tail for nose-down recovery at and slightly above the stall angle of attack. In addition to analyzing wind-tunnel data, Douglas also conducted some rudimentary piloted flight simulations before deciding on final modifications for the DC-9. The final modifications developed to prevent the DC-9 from entering a dangerous deep stall included the vortillons (which assisted in immediate poststall recovery, but had little effect at the deep-stall condition), an increase in the span of the original horizontal tail, a stick shaker, visual and aural stall warnings, and a standby power system that provided full nose-down elevator capability for deep-stall recovery. (The original aerodynamic tab system was not capable of providing sufficient elevator angle at very high angles of attack.) These modifications, which were incorporated prior to the first flight of the DC-9 on February 25, 1965, proved effective in preventing deep stall for the DC-9 throughout its service life.

 

Hawker Siddeley Trident jet transport.

 

Even after the BAC 111 experience and the international concern and research activities it stimulated, the deep-stall phenomenon continued to cause problems in civil aviation. For example, deep stall was found to be responsible for crashes experienced with the Hawker Siddeley Trident transport. On June 3, 1966, one of the first production Trident aircraft crashed during its first flight as a result of entering a deep-stall condition, with all four crew members killed. The aircraft was carrying out the first of a series of production test flights to qualify for a Series Certificate of Airworthiness. After completing a large part of the required tests, the stall tests were begun. Three approaches to stall were made to check the stall warning and stall recovery systems. The fourth stall test was made at an altitude of 11,600 ft in the landing configuration and with the stall warning and recovery systems inoperative. The Trident entered a deep stall with the nose going up to a 30∞–40∞ attitude. The aircraft turned to the left, the right wing dropped, and the plane went into a flat spin to the right. The investigation board concluded: “During a stalling test, decisive recovery action was delayed too long to prevent the aircraft from entering a superstall (deep stall) from which recovery was not possible.” Later, on June 18, 1972, another Trident entered a deep stall immediately after takeoff from Heathrow airport in severe weather and crashed, with a loss of 118 lives.

Langley Research and Development Activities

Immediately following the BAC 111 crash, Langley responded by mapping out a research program directed at understanding the physical phenomena and factors responsible for the deep-stall problem. Langley’s Edward C. Polhamus visited England and was briefed on the BAC crash and analysis data. Upon his return, the staff of the Langley 7- by 10-Foot High-Speed Tunnel formulated and conducted a generic research program with systematic variations of T-tail configurations to provide industry with appropriate design guidelines, analysis procedures, and wind-tunnel test techniques to avoid the potential for unacceptable deep-stall behavior for T-tail aircraft. Under the leadership of Robert T. Taylor and Edward J. Ray, a parametric wind-tunnel study was immediately begun with generic configurations that included a range of some of the more critical configuration features, such as the relative locations of the engine nacelles and the horizontal tail. The data resulting from the studies served not only to provide insight into the causes and cures of the problem, but the method of approach and analysis techniques provided designers of future aircraft with a general understanding and sensitivity to the deep-stall problem.

The wind-tunnel testing at Langley was augmented by extensive piloted simulator studies at the Langley and the Ames Research Centers to establish potential pilot recovery procedures, recognition cues of the deep stall, and assessments of various modifications designed to limit angle-of-attack excursions during stall testing. At Langley, the simulator and analytical studies were led by Martin T. Moul, Lindsey J. Lina, and Raymond C. Montgomery. With a representative DC-9 cockpit, the researchers were able to define levels of satisfactory recovery and an index for aerodynamic control design, as well as give recommendations for deep-stall recovery criteria.

Applications

The Langley researchers dedicated themselves to provide timely, valuable dissemination of the results to all sectors of the civil aircraft industry. In addition to active interchanges with interested industry representatives, the results of the studies were highlighted at several national symposia in 1965. With a rapid growth in the popularity of the aft-mounted engines and T-tail arrangement incorporated by both large jet transports as well as business jets, the data and procedures generated in the Langley program have had a significant impact on industry’s awareness of the potential danger, and industry has adopted a general approach to design and testing for stall and poststall characteristics. Armed with this information, industry has been able to design aerodynamic and flight control concepts to prevent the occurrence of deep stalls. Because this pioneering work was conducted with representative generic configurations, it provided a fundamental explanation of the phenomenon and general sensitivity and approach to avoid this catastrophic problem. Collectively, the results of this research provided an intrinsic tool for easy understanding and direct application throughout industry.

 

Cessna Citation, a current T-tail aircraft, designed to avoid potential for deep stall.

 


 


NASA Official
Gail S. Langevin
Page Curator
Peggy Overbey
Last Updated
October 17, 2003